管式加热炉遮蔽管热强度分布研究
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    摘要:

    管式加热炉遮蔽管设置在对流室底部,同时承受高温辐射和高速对流冲刷的苛刻传热条件,其热强度是控制管内介质结焦、减少热敏介质分解及炉管选材的关键参数。然而,传统遮蔽管计算方法只能获得遮蔽段的平均热强度,无法满足精细化设计要求。鉴于遮蔽管热强度分布测量困难,本文采用数值模拟方法,研究了遮蔽管详细的热强度分布及其影响规律,结果表明,烟气温度和流速是影响遮蔽管热强度的关键因素,第一排遮蔽管热强度峰值最高,设计时应特别关注;第二、三排遮蔽管热强度峰值显著降低。根据遮蔽管的辐射与对流传热机制,建立了适用于工程设计的遮蔽管热强度分布计算模型,可计算各排遮蔽管的平均热强度和峰值热强度,克服了传统计算方法的不足,模型计算误差小于±5%,可为管式加热炉遮蔽管的工程设计和精准优化提供理论依据。

    Abstract:

    The shelter pipe of the tube heating furnace is positioned at the base of the convection chamber, which is subjected to the severe heat transfer conditions of high-temperature radiation and high-speed convection scouring concurrently. The heat intensity of the shelter pipe is identified as the pivotal parameter for regulating the coking of the medium within the tube to minimize the decomposition of the heat-sensitive medium and facilitate the selection of materials for the furnace tube. However, the traditional calculation method for the shock tube can only obtain the average thermal intensity of the shock section, which cannot meet the requirements of refined design. This paper employs a numerical simulation method to study the detailed heat intensity distribution of the shelter pipe and its influence on the law. The results show that the flue gas temperature and flow rate are the key factors affecting the heat intensity of the shelter pipe. The first row of the shelter pipe exhibits the highest heat intensity peak, emphasizing the need for particular attention to the design of the shelter pipe. The second and third rows of the shelter pipe show a significant reduction in peak heat intensity. The present study has developed a novel model for calculating the heat intensity distribution of the shelter pipe applicable to engineering design. This model is based on the simulation results and heat transfer theory. It can calculate the average and peak heat intensity of each row of the shelter pipe and overcome the shortcomings of traditional calculation method,. Furthermore, the error of the model calculation is less than ±5%, which can provide theoretical basis for the engineering design and precise optimization of shock tubes in the tube furnace.

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  • 收稿日期:2025-07-04
  • 最后修改日期:2025-08-04
  • 录用日期:2025-08-05
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