基于响应面法的深部高温煤层钻井液封堵与储层保护协同优化研究
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    摘要:

    深部煤层裂隙发育与高温环境共同导致钻井液性能劣化与漏失风险加剧,实现封堵强化与储层保护协同优化,仍是当前钻井液技术面临技术难题。为此,本文系统开展高温高压滤失、封堵性能与岩心渗透率损伤实验,筛选出改性缩酮NAX50、褐煤树脂SPNH和接枝共聚物JZW三种耐高温处理剂,并确定了其最佳添加量范围。以层次分析法(AHP)构建了封堵–储层保护平衡指标PPDI,结合Box–Behnken响应面设计对复配体系进行优化,揭示关键因子及其交互作用对PPDI指标的影响机制。基于PPDI三维响应曲面与散点分布特征,形成侧重低伤害和侧重高封堵复合钻井液体系。优化结果表明:最佳配比为2.6%NAX50+5.054%SPNH+2.205%JZW,且NAX50与JZW表现出显著协同效应。性能综合评价显示:Ⅱ类钻井液体系流变性、抑制性和封堵稳定性良好,储层伤害率仅为10.65%。与之相比,Ⅲ类钻井液体系滤失量降低了22%,封堵效率提升了6.93%,但损伤率上升了16.37%,两类体系均无毒且生物降解性良好,符合环保钻井要求。本研究提出的多目标优化方法与复合钻井液体系为深煤层钻井液体系的优化设计提供了理论依据与工程价值。

    Abstract:

    The synergistic effect of fracture development and high-temperature conditions in deep coal seams significantly exacerbates drilling fluid performance degradation and loss circulation risks. Achieving coordinated optimization of enhanced sealing and reservoir protection remains a critical technical challenge in current drilling fluid technology. To address this issue, this study systematically conducted high-temperature high-pressure (HTHP) filtration, sealing performance, and core permeability damage experiments. Three high-temperature resistant additives—modified ketal (NAX50), lignite resin (SPNH), and graft copolymer (JZW)—were screened, and their optimal dosage ranges were determined. The Analytic Hierarchy Process (AHP) was employed to establish a Plugging-Protection Balance Index (PPDI), which was combined with Box-Behnken response surface methodology to optimize the composite system, thereby revealing the influence mechanisms of key factors and their interactions on the PPDI. Based on the characteristics of the 3D response surface and scatter distribution of PPDI, two types of composite drilling fluid systems were developed: one emphasizing low damage and the other prioritizing high plugging efficiency.Optimization results indicated that the optimal formulation was 2.6% NAX50 + 5.054% SPNH + 2.205% JZW, with NAX50 and JZW exhibiting significant synergistic effects. Comprehensive performance evaluation demonstrated that the Type II system exhibited excellent rheological properties, inhibition, and plugging stability, with a reservoir damage rate of only 10.65%. In contrast, the Type III system achieved a 22% reduction in fluid loss and a 6.93% improvement in plugging efficiency, but at the cost of a 16.37% increase in damage rate. Both systems were non-toxic and demonstrated good biodegradability, meeting environmental requirements for drilling operations. The multi-objective optimization method and composite drilling fluid system proposed in this study provide a theoretical foundation and engineering value for the optimized design of drilling fluids in deep coal seam applications.

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  • 收稿日期:2025-07-02
  • 最后修改日期:2025-08-24
  • 录用日期:2025-09-04
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