基于FMEA和BN的电磁轴承状态分析模型
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作者单位:

(1.国家石油天然气管网集团有限公司生产部,北京 100013;2.国家石油天然气管网集团有限公司科学技术研究总院分公司,天津 300457)

作者简介:

及通信作者:朱喜平(1974-),男,高级工程师,博士,研究方向为设备设施安全管理等。E-mail:qhdzxp@tom.com。

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中图分类号:

:TE 832

基金项目:

国家管网集团公司科研项目(CLZB202104) 


Electromagnetic bearing state analysis model based on FMEA and Bayesian networks
Author:
Affiliation:

(1.PipeChina Production Department, Beijing 100013,China;2.PipeChina Institute of Science and Technology, Tianjin 300457, China)

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    摘要:

    电磁轴承是集成式压缩机组的核心部件,其可靠性直接影响机组运行稳定性。针对大功率集成式压缩机组电磁轴承失效样本缺乏、可靠性评估困难及风险量化不足等问题,提出一种基于故障模式与影响分析(FMEA)和贝叶斯网络(BN)的电磁轴承状态分析模型;该模型通过融合先验知识与观测数据,有效处理不完整及不确定信息,识别出电磁轴承的21种潜在故障模式及其影响;结合严重度、发生度及探测度评估结果,对故障模式进行风险排序,分析轴承压溃、摩擦损耗、电源故障及轴承腐蚀等高风险故障。结果表明,辅助轴承压溃、摩擦损耗、电源故障、轴承腐蚀、主控制板故障、信号传输故障等风险值较高,基于故障模式特征提出的相应优化改进措施可降低故障发生概率及影响程度,减少研发成本。

    Abstract:

    The electromagnetic bearing is a core component of integrated compressor units, and its reliability directly affects the operational stability. To address the challenges of insufficient failure samples, difficulties in reliability assessment and inadequate risk quantification for electromagnetic bearings of the high-power integrated compressor unit, this study proposes a state analysis model for electromagnetic bearings based on failure mode and effects analysis (FMEA) and Bayesian network (BN). By integrating prior knowledge with observed data, the model can effectively handle the incomplete and uncertain information, identifying 21 potential failure modes of electromagnetic bearings and their impacts. Based on the assessment results of severity, occurrence and detectability, the failure modes were ranked by risk, and the high-risk failures such as bearing collapse, frictional wear, power supply faults and bearing corrosion were analyzed. The results show that risk values of auxiliary bearing collapse, friction loss, power failure, bearing corrosion, main control board failure, signal transmission failure, etc. are relatively high. The corresponding optimization and improvement measures proposed based on the characteristics of failure modes can reduce the probability and impact of failures, and lower the research and development costs.

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朱喜平,杨喜良,张鑫.基于FMEA和BN的电磁轴承状态分析模型[J].,2025,49(5):202-209

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  • 收稿日期:2024-11-08
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  • 在线发布日期: 2025-10-29
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