储罐底板点蚀三维形貌演化统计规律
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作者单位:

(1.国家管网集团储运技术发展有限公司,天津 300457;2.昆明煤气(集团)控股有限公司,云南昆明 650000;3.中国石油大学(华东) 山东省油气与新能源储运安全重点实验室,山东青岛 266580;4.中国石油大学(华东)储运与建筑工程学院,山东青岛 266580)

作者简介:

李关(1976-),男,高级工程师,硕士,研究方向为管道检验检测及管道完整性管理。E-mail:liguan@pipechina.com.cn。

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中图分类号:

: TE 988

基金项目:

国家自然科学基金面上项目(52574097)


Statistical law of three-dimensional morphological evolution of pitting corrosion on storage tank bottom plate
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Affiliation:

(1.Storage and Transportation Technology Development Company Limited, PipeChina, Tianjin 300457, China;2.Kunming Gas Group Company Limited, Kunming 650000, China;3.Shandong Provincial Key Laboratory of Oil, Gas and New Energy Storage and Transportation Safety, China University of Petroleum (East China), Qingdao 266580, China;4.College of Pipeline and Civil Engineering, China University of Petroleum (East China), Qingdao 266580, China)

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    摘要:

    储罐底板点蚀是造成底板失效的主要原因,蚀坑的三维形貌是腐蚀评估的重要数据;现有点蚀统计规律主要集中在深度、径深比等一维或二维表征参量上,未能全面反映点蚀三维形貌;为揭示储罐底板油水泥覆盖层下点蚀三维形貌演化规律,用Q235钢材进行油水泥覆盖腐蚀试验,利用表面形貌测试方法和MATLAB软件对碳钢蚀坑形貌及演化规律进行统计分析;提出基于形貌的蚀坑类型分类方法,对不同类别蚀坑三维形貌进行数学表征,借助数学函数中的典型参量统计规律表征蚀坑形貌演化,将蚀坑形貌归类为类抛物面型、类锥面型、双峰型与平底型。结果表明,各腐蚀阶段蚀坑多为类抛物面型和类锥面型,蚀坑水平方向尺寸、曲面倾斜程度的表征参量均服从对数正态分布,对数均值μ随时间的变化在腐蚀60 d时出现拐点,蚀坑深度表征参量服从高斯分布,分布均值μ随腐蚀时间呈指数型上升。

    Abstract:

    Pitting corrosion on the bottom plates of storage tanks is the primary cause of failure, and the three-dimensional morphology of pits is the crucial data for corrosion evaluation. Existing statistical studies on pitting corrosion mainly focus on one-dimensional or two-dimensional parameters, such as depth and aspect ratio, without fully reflecting the three-dimensional morphology of pits. To elucidate the evolution of the three-dimensional morphology of pitting under the oil-water-sludge covering layer on storage tank bottom plates, corrosion tests are conducted using Q235 steel. Surface morphology testing methods and MATLAB software are employed to statistically analyze the morphology and evolution of corrosion pits on the carbon steel surface. A classification method for pit types based on morphology is proposed, and mathematical representations of the three-dimensional morphology of different pit categories are developed. Furthermore, the evolution of pit morphology is characterized using typical parameters from mathematical functions. Corrosion pits are categorized into parabolic, conical, bimodal and flat-bottomed. The results show that during different corrosion stages, the shapes of the pits are mainly parabolic and conical. Parameters representing horizontal dimensions and surface inclination of pits follow a log-normal distribution, with the logarithmic mean (μ) showing an inflection point at 60 days of corrosion. Pit depth parameters follow a Gaussian distribution, with the mean value (μ) exhibiting an exponential increase with corrosion time.

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李关,刘玉丹,刘滨,马云修,陈雷,刘刚.储罐底板点蚀三维形貌演化统计规律[J].,2025,49(5):192-201

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  • 收稿日期:2025-06-20
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  • 在线发布日期: 2025-10-29
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