双层格栅对工业MTO反应器流动特性影响的MP-PIC模拟
CSTR:
作者:
作者单位:

(1.中国石油大学(北京)重质油国家重点实验室,北京 102249;2.国能新疆化工有限公司,新疆乌鲁木齐 831404)

作者简介:

白士玉(1998-),男,博士研究生,研究方向为流态化及多相流反应器数值模拟。E-mail:1132709359@qq.com。

通讯作者:

中图分类号:

:TQ 021.4

基金项目:

国家自然科学基金项目(21276273);国能新疆化工有限公司项目(SXCCL-06-[2021]20)


MP-PIC simulation of effect of double-layer grids on hydrodynamics of industrial MTO reactor
Author:
Affiliation:

(1.State Key Laboratory of Heavy Oil Processing, China University of Petroleum(Beijing), Beijing 102249, China;2.CHN Energy Xinjiang Chemical Company Limited, Urumqi 831404, China)

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    某工业甲醇制烯烃装置的反应器是一个密相段直径为10 m、底部采用板式气体分布器、内置两层网状格栅内构件的大型湍动流化床反应器,利用MP-PIC(multi-phase particle-in-cell)方法对该反应器进行等比例气固流动特性的数值模拟,模拟中考虑颗粒分配器、格栅、旋风分离器组等主要的内部构件,以工业数据作为模拟工艺参数,考察反应器中两层网状格栅的作用。结果表明:模拟得到的床层平均密度与实际工业数据总体吻合良好,安装两层网状格栅提升了密相床层高度,使密相床层平均密度下降了112 kg/m3,这对应着密相床层流化质量与气固接触效率的改善;网状格栅可以有效限制床中大气泡产生,使得格栅上方密相颗粒分布更加均匀,气固混合更加充分,同时还能大幅度抑制反应器密相区颗粒的轴向返混。

    Abstract:

    The reactor of an industrial methanol to olefins (MTO) unit is a large turbulent fluidized bed reactor with a dense phase section diameter of 10 m, which has a plate gas distributor at the bottom and double-layer mesh grids in the dense bed. In this study, MP-PIC (multi-phase particle-in-cell) method was used to simulate the hydrodynamics of this industrial reactor proportionally. All the major internals such as particle distributors, mesh grids, and cyclone separator groups were considered in the simulation, and main operating parameters were taken from industrial data to study the role of double-layer mesh grids in the reactor. The results show that the average bed density obtained by simulation is in good agreement with the actual industrial data. The installation of double-layer mesh grids increases the height of the dense phase bed and reduces the average density of the dense phase bed by 112 kg/m3, indicating the improvement of the fluidization quality and gas-solid contact efficiency of the dense phase bed. Mesh grids can effectively limit the generation of large bubbles in the bed, so that the dense phase particles above the grid are more evenly distributed and the gas-solid mixing is more sufficient. Meanwhile, the axial back-mixing of particles in the dense phase zone of the reactor can be greatly inhibited.

    参考文献
    相似文献
    引证文献
引用本文

白士玉,汪显盼,潘海涛,苟荣恒,杨彦彪,张永民.双层格栅对工业MTO反应器流动特性影响的MP-PIC模拟[J].,2025,49(4):153-160

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-10-28
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2025-07-28
  • 出版日期:
文章二维码